August 2020

IMPs integral to nation’s first greenfield paper plant
Design Innovation, Sustainability
IMPs integral to nation’s first greenfield paper plant
August 11, 2020 at 3:32 pm 0

The opening of Sofidel America’s new, 1.7 million-square-foot manufacturing plant in Circleville, Ohio marks a major milestone for the Italian-based company’s growth in the United States. At 280 acres and nearly a mile in length, the production facility is the nation’s first greenfield paper plant and showcases a new level of technological advancement, energy efficiency and sustainability—thanks, in part, to a high-performance building envelope featuring well over 500,000 square feet of insulated metal panels.

Approximately 15,000 square feet of CENTRIA Formawall® insulated metal panels were specified, achieving the optimal balance of form and function at the building’s entrance.

“They wanted a good-looking building,” says Luca Oliphant, Project Manager, Gray Construction, the firm selected to design and build the new facility. “There’s a very nice office facility up front where we used the horizontal Formawall. This was designed to be a highly presentable location for partners and customers. It’s an architectural panel, installed horizontally with a smooth surface—more aesthetically pleasing overall.”

CENTRIA’s flagship line of insulated metal panels, Formawall combines unprecedented design freedom with unmatched performance. The product’s distinct profiles deliver unlimited design combinations and create the world’s most imaginative building envelopes with varying articulations, rhythms, and textures.

In addition to Formawall, the plant implements nearly 200,000 square feet of Style-Rib exposed fastener rainscreen panels and 5,000 square feet of IW Series concealed fastener rainscreen panels, installed in a soffit function.

Beyond performance and aesthetic considerations, insulated metal panels offered installation advantages to Gray Construction and IMP installer, South State Contractors. The project followed a rigorous construction schedule, allotting just over two years to complete the massive paper plant.

“[IMPs] go up a little quicker, and there’s a lot less effort and coordination involved,” Oliphant said. “The ease of installation and the effect on our schedule was an important factor.”

As one of the world’s largest manufacturers of paper products for hygienic and domestic use, Sofidel owns subsidiaries in 13 countries worldwide. The $400 million Circleville plant is the company’s largest investment to date, incorporating a paper mill where pulp is transformed into paper; a converting plant that produces the finished product; and a state-of-the-art warehouse.

“The Circleville plant has an incredible mix of insulated metal panels with multiple thicknesses, different insulations, and uses,” added Lisle WadePresident of Wade Architectural Systems, the CENTRIA dealer on the project.

The Sofidel Circleville, Ohio plant officially opened its doors in October 2018, though the facility kicked off limited production operations earlier in the year. According to Oliphant, the building owners were thrilled with the finished product—so thrilled, in fact, that preliminary plans for future expansion have already begun. And the concept for phase two also relies heavily on insulated metal panels as the product of choice.

CONTINUE READING ...
The Twin Cities Orthopedics Performance Center: Uniting A Team And Its Spirit Through Great Design
Design Innovation
The Twin Cities Orthopedics Performance Center: Uniting A Team And Its Spirit Through Great Design
August 11, 2020 at 2:47 pm 0

The Twin Cities Orthopedics Performance Center — also serving as the Minnesota Vikings Team Headquarters and Practice Facility — exemplifies the team’s spirit, unity, and resilience. The building’s design echoes ancient Viking history, culture, country of origin, and is inspired by forms including Viking longships and intricate Viking jewelry. The team at Crawford Architects, the firm responsible for the design, intended to unite the spirit of the Vikings as ancient warriors with the present-day team’s relentlessness and strength and communicate this via the structure.

Because of its outstanding aesthetic, CENTRIA Formawall® high-performance building envelope was deemed the ideal product to fulfill Crawford Architects’ vision, simultaneously meeting stringent performance goals and enabling efficient construction.

The entire complex spans 40 acres, and a massive 546,488 total sf. CENTRIA Formawall insulated metal panels and IW Series rainscreen panels contributed to more than 225,000 sf of exterior cladding. The structure includes custom architectural overlays and the project was also awarded with a very aggressive schedule ; the entire team was able to meet the stringent goals in a timely fashion due to Formawall’s ease of installation.

“A highly flexible system, Formawall enabled us to achieve our ‘glacial’ design objective. And as a bonus, it offers standardized panel dimensions,” says Doug Osborn, Senior Associate, Crawford Architects. “The system is efficiently engineered to expedite the installation process, allowing essentially one pass around the building to create the desired aesthetic while fulfilling performance requirements via the weather barrier, thermal barrier, and vapor barrier.”

Additionally, Osborn adds, the product was the most flexible to work with and allowed the team to achieve very clean lines and a crisp, refined appearance across the building façade. This was due, in part, to the construction of the Formawall system, including the necessary flashings, sealants, and other components. “CENTRIA products consistently possess a high degree of quality, and we also appreciate the finished appearance of the Formawall design,” he says.

The Formawall system is designed to be high-performing and visually striking. For versatility, it consolidates up to six components found in common wall assemblies into one. The product’s five distinct profiles deliver unlimited design combinations and create the world’s most imaginative building envelopes. In addition, all Formawall products include a standard halogen-free foam core, thereby creating a more sustainable building environment while improving the product’s fire performance.

To match the elite skills and background of the Vikings, the facility was designed to be of top quality with cutting-edge amenities. As such, “the team has signed free agents that have commented that the lure of training at the Center was too great an opportunity to pass up,” Osborn adds, as a testament to the structure, its design, and its purpose. “And current players have opted to spend the offseason in Minnesota so they can access the facility’s amenities and continue to train.”

The facility has become a true home for the Minnesota Vikings, and those who work with them, and clearly achieved its goal of unity. The Twin Cities Orthopedics Performance Center and Minnesota Vikings Practice Facility and Team Headquarters was completed in March 2018. Crawford Architects provided design services and the general contractor was Kraus-Anderson Construction Company. The CENTRIA dealer and installer was IWR North America. 

CONTINUE READING ...
CENTRIA Metal Panels Help Boeing Delivery Center Take Flight
Design Innovation
CENTRIA Metal Panels Help Boeing Delivery Center Take Flight
August 11, 2020 at 1:42 pm 0

When designers and architects began envisioning the new Boeing South Carolina Delivery Center for Charleston, South Carolina, they knew it had to make a statement.

The building’s purpose was to better facilitate the handover of aircrafts to its customers. With this in mind, the center had to express luxury, strength and modernity.

Having these milestones in place at the outset, architects decided that CENTRIA metal panels were the ideal choice for the building’s exterior.

 

THE FLIGHT PLAN

The Boeing South Carolina Delivery Center would include several key elements: hospitality areas, offices for pilots and flight line staff and a behind-the-scenes TSA checkpoint.

When it came to the exterior, visual impact was key.

Designers wanted to emulate the idea of movement and exploration to telegraph the nature of flight. The design team turned to CENTRIA and its Formawall Dimension Series insulated metal panels for their aesthetic and inherent performance qualities.

CENTRIA’s Formawall high-performance building envelope system consolidates six wall components into one product, creating distinct architectural wall profiles to match any building design. The product can be installed in either orientation, vertical or horizontal, and enables designers to achieve an uninterrupted appearance thanks to concealed clips, fasteners and sealants along with the exclusive Insulated Metal Vertical Joints.

The panels feature a pressure-equalized side joint to help prevent water infiltration. Formawall also integrates with glass wall, window and louver systems to provide a complete envelop package and comes in a variety of sizes.  

Formawall created plenty of flexibility in terms of how the exterior was fashioned for the Boeing Delivery Center. In the final design, flat panels are married with corrugated ones to simulate motion and momentum.  

SMOOTH LANDING

The completion of the Boeing South Carolina Delivery Center made good on the “wow factor” being sought by the jet manufacturer. For Boeing’s customers, the facility has made the experience of picking up a new aircraft a special event. 

 

CONTINUE READING ...
How Does a Declare Label Help Me Determine a  Product’s Sustainability Credentials?
Sustainability
How Does a Declare Label Help Me Determine a Product’s Sustainability Credentials?
August 7, 2020 at 7:23 pm 0

When you are planning or constructing a new building, you know you will need to meet or exceed a sustainability mandate, a requirement that has become more important over the last two decades. Quite often, the particulars of that mandate come from a variety of sources, including building codes, local/regional ordinances and the desires of the building owner.


This means coming up with answers to important questions, ones that stretch well beyond what kind of energy efficiency a specific product is engineered to deliver.
What kind of products are being used to construct the building?
Are the materials used to manufacture the products safe for the people and the environment?
Are the products you are specifying able to be recycled after their life cycle has ended?
One challenge is, there is no uniform standard across the nation for much of this criteria


Meeting or exceeding the guidelines set by a third party – one that is widely recognized as a source of authority in the industry – enables you to demonstrate transparency and establish credibility for the materials you choose.

In essence, a Declare Label is a nutrition label for building products, a quick way to verify that what you’re using is reliable and promotes sustainability.

What’s on a Declare Label?

Developed by the International Living Future Institute (ILFI), a Declare Label enables you to answer three important questions when you are considering a product for inclusion in your project: the product source location, the materials that make up the product, and how the product is treated at the end of its life.


Declare Labels provide lots of details, including the final assembly location of a product and end-of-life options. ILFI then publishes a full list of the product’s ingredients on a Declare Label, all provided by the manufacturer. This includes ingredients that come without restrictions and an analysis of what are called Red List chemicals (if they are present in the product).


Optional third party verification is available for Declare Labels, which demonstrates that a third party assessor reviewed what was provided by the manufacturer, including supply chain, purchasing, ingredient claims and more.


ILFI oversees a program called the Living Building Challenge (LBC), one of the most rigorous green and sustainable programs in the industry.

Projects seeking Living Building Challenge certification must have a minimum number of products with Declare Labels based on the size of the project.

 

What is a Red List Chemical?

Considered to be worst-in-class materials in the building industry, Red List chemicals are known to pollute the environment. Red List chemicals also have the propensity to reach toxic concentrations during the life of the product or have the ability to harm construction and factory workers, as well as building occupants.


Among the chemicals that make the list – asbestos, BPA, PVC, chlorofluorocarbons and formaldehyde.

 

Product Example: Intercept

CENTRIA, leading innovator and manufacturer of the world's most advanced building envelope wall and roof panels, manufactures Intercept, an example of a product that carries a Declare Label, demonstrating how it can contribute to the creation of a building that boasts sustainability credentials. The product received the designation in 2020.


Intercept is a modular metal wall panel system that provides design versatility by incorporating different substrates, depths, slopes, curves and perforations into an easy-to-install rainscreen. 


Introduced in 2015, the flat, rectangular metal wall panel system can be applied over any sort of back-up wall system.


The product is 98.6 percent recyclable, has a 20-year finish warranty and can withstand the life span of the building when following proper maintenance procedures, and is Living Building Challenge-Compliant. 

 

How Do You Achieve a Declare Label for a Product?

ILFI offers different levels of Declare Label certification - Red List Free, LBC-Compliant, and Declared, with Red List Free being the highest possible rating.


LBC-Compliant products are free of Red List ingredients but may be granted a temporary exception. For instance, some companies may list all but one or two proprietary ingredients when they are being examined for the possibility of a Declare Label. In essence, they are protecting their trade secrets while still demonstrating how their product makes the grade in terms of sustainability.


Products that receive a Declared certification may have a small trace of a Red List ingredient, but since the company has disclosed it for the sake of transparency, the ingredient is included on the label.

Transparency and Consistency

As someone designing or building a structure, you need to know what goes into the products that you have chosen for the project. 
Products that carry a Declare Label provide you with the transparency necessary to make informed decisions on what makes sense for the project and how it can help you achieve certain sustainability benchmarks


Programs such as the Living Building Challenge and the Declare Label, combined with third-party verification, can provide you with the confidence necessary to move forward with one product or another
For all the progress made on achieving sustainability goals in the industry, the lack of a singular standard for everyone to follow generates a certain level of uncertainty.


The industry as a whole is inching closer to a uniform code for sustainability, one that would confirm universal criteria for healthy ingredients, recyclability, energy performance and more.


Such uniformity will bring value to everyone in the chain – architects, designers, specifiers, installers, building owners and manufacturers.


Ultimately, we would all know where we stand, how everyone’s products stack up, and how we can build better, safer environments


Manufacturers such as CENTRIA can help support the building sustainability requirements during the design phase of any project

 

Learn more about Declare Labels.
Learn more about Intercept from CENTRIA. 

CONTINUE READING ...