September 2021

Above All Else: Understanding the Roof Over Your Head
Panel Discussion
Above All Else: Understanding the Roof Over Your Head
September 9, 2021 at 3:45 pm 0

Let’s face it. From location and design choice to material possibilities and color palettes, construction offers a lot to capture the imagination. However, roofs are seldom on that list. For better or worse it’s just hard to get excited about a roof.

It is for worse because there’s nothing more important than the roof over your head. This may explain why roof systems are often the most misunderstood products CENTRIA offers. As CENTRIA Midwest area manager Brian Finnegan noted, “Most of our concerns with our clients are due to roof problems. A lot of architects and engineers don't really understand a lot of the basic concepts.”

Raising the Roof

We aim to change that today by demystifying some of the confusion around metal roofing products. Selecting the right type of geometry for your roof is crucial. One of the most basic traits is slope. “The flatter the roof, the bigger potential for leaks and problems over the period of the roof,” said Finnegan. Ice or snow can become stuck on a low-slope roof and back up into the seams, causing building integrity and potential structural issues. With CENTRIA structural standing seam roof panels, a weather tight warranty can be provided for SRS 3 and SDP 200 roof panels with a minimum roof slope of 1/2:12 without end laps and 1:12 with end laps.

Misleading Terms

Other than slope, what is important to know? For one, the jargon can be misleading. Oftentimes, in the construction industry, the term “architectural” is used to denote a higher performing, more aesthetically pleasing product. However, in most cases, an architectural standing seam roof is little more than a decorative rainscreen. “Many architects think they want one thing, but what they truly need and what their clients are looking for are structural standing seam roofs – not architectural standing seam roofs.” CENTRIA doesn’t offer architectural roofs for this reason.

Fastener on the Roof

Exposed Fastener Roofs, on the other hand, are extremely versatile, single-skin, corrugated metal panels that can be used as exterior or interior walls, roofs and soffits with ribs that run horizontally or vertically. These flexible characteristics, combined with their excellent negative wind load properties, make them a solid choice for both new construction and retrofit projects.

What’s on Top?

However, if you look at industries that build with an eye to the future – that construct buildings intended to last many decades or more – like the government, military, schools, airports and hospitals, what kind of roofs do you see them use? The answer is Standing Seam Metal Roof Panels, the gold standard of metal roofing.

Standing seam roofs place the seam between panels above the surface of the roof, so that even torrential rainwater, piled up snow and ice stand little chance of backing into the seams. Standing Seam Roof Systems like CENTRIA’S SRS3 panel uses a Tee rib that is non-directional, which enables them to be installed left to right, right to left, or from the middle of a roof in both directions.

Standing Seam Standing Proud

Structural Design Roof Panels are also standing seam roofs, including SDP175 panels, which snap together over concealed clips, SRS 3 and SDP200 are mechanically seamed over a concealed clip. A mechanically seamed panel requires a machine to crimp and roll the metal seam in the field to make the sheets watertight. Regardless of which seam type you choose, standing seam roofs offer many unique advantages. They are low maintenance and long lasting – one of the few roofs with twenty-year finish and watertight warranties. They are also flexible enough to accommodate just about any type of roof condition, including hips, valleys, bump outs and dormers. Standing seam roofs don’t require a secondary membrane for weathertightness. They’re already guaranteed to hold out the elements and can even be installed over open framing.

Putting the “Roof” in Foolproof

You might be wondering, “What about all the unusual advantages I’ve heard about with insulated metal panels? Do those work for roofs?” Yes, insulated metal panels (IMPs) – what CENTRIA calls Versapanel – are the ultimate roofing material. Versapanel is an insulated, one-piece composite metal roofing panel. Each side is a metal skin, separated by factory installed foam, together acting as air, vapor and water barrier – as well as insulation. The 36” wide panels are quick and easy to install – especially thanks to their length, which can be as long as 48 feet.

Though it’s a higher-end, higher-performing product with a higher price tag, this all-in-one panel eliminates the need for multiple layers of roofing products – and the need for multiple trades installing those products. That amounts to cost savings in the ever-more-expensive labor market. In fact, they are so strong and weather-resistant, you can walk on them.

Multiple thicknesses are available to achieve the level of R-rating your project requires, and Versapanel comes with shop-applied butyl sealant for panel-to-panel joinery. Though it’s not a good match for curved and very complex roof geometry, Versapanel can accommodate roof curbs, skylights and penetrations.

Clear as a Roof?

We hope this has clarified some of the different roofing options out there and given you a better idea of which is right for your project. In closing, we’d like to pass on some advice from Finnegan: “Whichever you choose,” he says, “Make sure you're relying on somebody who's going to support you all the way through. They should supply exceptional shop drawings, have trained installers who know the latest techniques, and been around long enough that you’re certain they’ll be around many years in the future in case there’s ever a warranty claim.”

Still have questions? Get in touch with friendly CENTRIA representative today.

CONTINUE READING ...
Why Choose CENTRIA
Design Innovation
Why Choose CENTRIA
September 7, 2021 at 3:31 pm 0

While there is a plethora of metal panel systems in the market, very few, if any, offer a high level of expertise and support throughout all stages of a building project.

With its dedicated stable of designers and engineers waiting in the wings, CENTRIA is the exception.

Even before a project goes to bid, CENTRIA’s experts can address product applications, metal panel options, custom details and ensuring the desired design is installable. The team is on hand in a design-assist capacity through final installation and even afterwards, providing engineering design support to improve an as-built condition.

Whereas many companies will present a metal panel option, explain in general terms where it can be applied and then disappear, CENTRIA sees its project through, giving a level of support that is unique to the industry.

Another differentiator is the company’s diverse product line and ability and willingness to highly customize systems to meet an architect’s unique design needs.

For example, the selected insulated metal panel system might butt up against a rainscreen, which would require some custom trims and extrusions to make it work. Many manufacturers would not invest in such a project, or might not have the expertise to execute such a design. On the contrary, CENTRIA embraces these challenges, rolls up its sleeves and comes up with a solution.

“We like to push the ‘never say never’ attitude and don’t get stuck only coloring in between the lines,” relates Ralph Bertram, product applications manager, CENTRIA. “We really push our designs further with additional customization. Designed to last the life-time of a structure, we hang our hat on that and take a lot of pride.”

For example, the architect might want to specify a particular panel, but it may not be the best choice for the application or budget. Rather than turning down the project, CENTRIA’s team of internal detailers and structural engineers will put their heads together to come up with alternatives to meet the project’s performance and aesthetic needs.

The solution might be as simple as suggesting that the metal panel be attached with a metal stud as opposed to a wood frame, but whatever the case may be, CENTRIA’S experts are on hand to make the project work.

Repeat Customers

The long-term result of this level of customer service is a stable of architecture firms turning to CENTRIA for its metal paneling needs. Take Ewing Cole, for example. Ranked #18 on Building Design+Construction’s top architecture/engineering firms list, Ewing Cole recently collaborated with CENTRIA to upgrade Clover Park, the New York Mets Port St. Lucie, Fla. training facility and minor league ballpark.

Working hand-in-hand with the architect, CENTRIA customized 17,000 square feet of Intercept Entyre modular metal panels, 8,000 square feet of CS- 200 concealed fastener panels and 1,000 square feet of perforated EcoScreen BR5-36 screenwalls.

Meeting hurricane zone requirements and providing a high level of UV ray resistance, the Intercept Entyre system was ideal for this Sunshine State project. CENTRIA’S engineers worked closely with Ewing Cole to develop customized Intercept Entyre ¾” and CS-200 concealed fastener panels in a custom Mets blue, Gentian Blue, yellow and orange colors. The interactive fins line the ballpark’s exterior, showcasing famous Mets players.

Another Ewing Cole project called for CENTRIA’s Concept Series CS-660 panels with MicroSeam Corners and Ecoscreen Perforated Screenwall for the WakeMed Central Energy Plant supporting WakeMed North Hospital in Raleigh, N.C. The system’s concealed fastener panels and common-lock joinery supports Ewing Code’s custom ventilated metal design. Stand-off clips ensure proper ventilation and a drainage plane, and allows for thermal and seismic movements.

The perforated screenwall supports airflow and close-in panel placement and the corrugated style matches the panels on the main hospital.

Standing Out in the Crowd

From sports arenas to hospitals to museums to bio-tech companies to schools, CENTRIA offers industry-leading metal panels for aesthetics, sustainability and design flexibility.

In applying a big spool of steel coil, CENTRIA’s unique manufacturing process involves leveling the steel to make it extremely flat and smooth, which is a very sought after industry feature. Together with an embossed finish, this covers up any imperfections and delivers a very high-end architectural panel. In addition, the insulating foam bakes into the metal panel, as opposed to lamination, thereby eliminating air pockets.

The foam is made from halogen free, environmentally friendly polyisocyanurate and the panels are treated with coatings containing PVDF resin for a more durable finish.

The panels come in an extensive palette of sizes, profiles, textures and colors, and as noted, can be highly customized to meet every project’s unique needs.

 

CONTINUE READING ...
Out of the Red List & On to the A-List: HFR-Free Formawall Panels
Panel Discussion
Out of the Red List & On to the A-List: HFR-Free Formawall Panels
September 1, 2021 at 3:01 pm 0

 

Sustainability isn’t just about being green and energy-efficient anymore. It’s a matter of responsibility and transparency in every part of building materials, from mining and manufacturing to delivery, installation and actual product life. As more and more chemicals are identified as being potentially toxic, carcinogenic, or otherwise hazardous to health or the environment, today’s customers demand to know what’s in their building materials.

Full Transparency

That’s why the International Living Future Institute (ILFI) developed the Red List, a comprehensive listing of hazardous chemicals which manufacturers, construction companies, designers and architects should avoid. Though there are no laws eliminating Red List chemicals yet, now is the time to get ahead of the ball.

As CENTRIA Product Manager Julie Schessler pointed out, “Educational facilities and large corporations tend to be more focused on environmental impact these days. A lot of corporations and institutions have environmental plans and commitments to decrease their carbon emissions contribution to pollution over the next five, ten or twenty years.” This trend towards healthy environments includes Red List chemicals, because they can be hazardous to the health of people within buildings or the environment outside them. End-users and customers are likely to demand Red List-free materials long before legal mandates require it.

The Red List

While it includes well-known and obvious hazards like asbestos, BPA, lead and mercury, the Red List also extends all the way to more common and ubiquitous compounds and chemicals, like PVC, wood treatments and VOCs. The list details more than 800 chemicals to be avoided, but it’s also subject to ongoing additions, deletions, and changes. These are the current umbrella categories:

The Red List

Alkylphenols and Related Compounds

Antimicrobials (marketed with a health claim)

Asbestos Compounds

Bisphenol A (BPA) and Structural Analogues

California-Banned Solvents

Chlorinated Polyethylene (CPE) and Chlorosulfonated Polyethlene

Chlorinated Polyvinyl Chloride (CPVC)

Chlorobenzenes

Chlorofluorocarbons (CFCs)

Chloroprene (Neoprene)

Chlorosulfonated Polyethylene (CSPE)

Chromium VI

Creosote

Formaldehyde (added)

Halogenated Flame Retardants (HFRs)

Hydrochlorofluorocarbons (HCFCs)

Organotin Compounds

Pentachlorophenol Alkylphenols

Perfluorinated Compounds (PFCs)

Petrochemical Fertilizers and Pesticides

Phthalates (Orthophthalates)

Polychlorinated Biphenyls (PCBs)

Polycyclic Aromatic Hydrocarbons (PAHs)

Polyvinyl Chloride (PVC)

Polyvinylidene Chloride (PVDC)

Short-Chain and Medium-Chain Chlorinated Paraffins

Toxic Heavy Metals

Arsenic

Cadmium

Chromium

Lead (added)

Mercury

Volatile Organic Compounds (VOCs) in Wet-Applied Products

Wood Treatments Containing Creosote, Arsenic or Pentachlorophenol

 

Our Green Commitment

At CENTRIA, we’ve long been committed to sustainable building practices and materials, and have kept a close eye on the Red List and any materials we use that may contain Red List chemicals. Luckily, metal construction is mostly free from Red-Listed substances. However, when it’s possible to reduce or eliminate Red List chemicals from our products – such as halogenated flame retardants (HFRs) – we strive to do so.

HFR 101

Halogenated flame retardants (HFRs) are added to building products throughout the construction materials industry to inhibit ignition or flame spread in the event of a fire. But they’re also known to contain chlorine and bromine – classified as persistent bioaccumulative toxins, which can accumulate in organisms and the building environment, possibly posing health risks. So we endeavored to replace HFRs from our Formawall Dimension Series products. Launched more than 20 years, Formawall previously used HFRs in its insulating foam core to reduce fire spread risk, but CENTRIA wanted to push the envelope further and find a healthier, more sustainable alternative. This was a voluntary decision, and we were the first in the industry to take it on.

New & Improved

In 2018, we successfully re-introduced the Foam Formawall Dimension Series – free from any Red List chemicals in the panel itself, including HFRs. But can an HFR-free foam still perform well in fire tests? The answer is a resounding “Yes!” The new formulation not only meets National Fire Protection Association (NFPA) 285, but surpasses it in every assembly configuration, including both steel stud and steel tube construction. It also meets FM 4882 certification at the highest level for smoke-sensitive environments. “Clean room grade is the highest grade that you can achieve,” said Schessler, “and that's what Formawall achieved.”

 

Better Than Ever

The new HFR-free Formawall configuration retained all the features that set it apart from the competition. It allows unprecedented design freedom with a variety of shapes and colors with unmatched performance while consolidating six wall components into one product – exterior rainscreen, air and moisture barrier, and thermal insulation. It can be quickly and easily installed in vertical or horizontal orientations, with concealed clips, fasteners, and sealants with insulated metal joints. The updated formula is factory foamed in-place, minimizing the potential for gaps within the panel, and integrates seamlessly with most glass wall, window and louver systems – including Formavue Windows.

Formawall now also comes with a health product declaration (HPD) through the HPD Collaborative, can earn credits towards the Leadership in Energy and Environmental Design (LEED) program, and is UL-listed for both US and Canada. When combined with Fluorofinish Pure, a chromium- and phthalate-free architectural finish system, the panel is entirely free of Red List chemicals – so you can feel confident that you’ve done right by your customer as well as anyone entering the building.

The re-imagined Formawall Dimension Series is just another example of CENTRIA’s commitment to do right by our customers and the environment – and another in a long list of EPD-certified CENTRIA products. To learn more about Formawall or other ways we’re developing long-term solutions to ecological, health and safety concerns, get in touch with a CENTRIA Representative near you.

CONTINUE READING ...