September 2023

<strong>Full Integration: The Building Enclosure of the Future</strong>
Expert Analysis
Full Integration: The Building Enclosure of the Future
September 12, 2023 at 3:41 pm 0

Expert Analysis Writer: Brandon Kinsey, district sales manager at CENTRIA

The Best Solution for Efficiency and Sustainability  

When designing a new building or planning to retrofit an existing structure, architects and specifiers have a wide array of building envelope options. On every project and in every situation, the driving forces include operational efficiency, ease of installation, and overall aesthetic impact. With such an equation, there is one system that vaults to the top: Insulated metal panel (IMP) systems with integrated components.

Consider the benefits:

  • Long-term performance: IMP systems with integrated components maximize thermal and moisture protection with engineered, pressure-equalized joinery, concealed sealants, and a built-in vapor barrier. IMP-integrated windows eliminate receptor extrusions and exposed sealants, maintaining structural integrity. An integrated component includes windows, louvers, or sunshades engineered to fit into the same joinery of the metal panel, delivering a seamless building envelope.
  • A seamless appearance: Integrated components eliminate flashing typically needed around an opening in a wall. For a non-integrated window, flashing would be required to create the opening before installing the window. This process results in less clean detailing, adds sight lines to the elevation, and potentially adds the use of sealant that can become a maintenance problem.
  • Energy efficiency: In addition, integrated components are thermally improved systems with thermal breaks engineered into the products. The window systems are highly efficient, thereby achieving cost savings for building owners. An integrated window is more thermally efficient than a standard window, saving on energy consumption and heating and cooling costs. For designs utilizing sunshades, solar heat gain is reduced in the summer to cool the building interior, and in the winter with the sun lower in the sky, it can improve heat gain.

        When considering product lifespan and the end use, integrated components remain a leading option. Most windows, louvers, and sunshades are made of aluminum, making them 100 percent recyclable at the end of their life span.

Simplifying the Building Process   

In today’s construction market, there is a shortage of labor and an endless list of projects to complete. Specifying an integrated component system means a construction manager writes one contract for the full building envelope, condensing the contracting process. With one installer for wall panels, windows, louvers, and sunshades, there is less liability and a simpler installation schedule. Rather than coordinate multiple crews on site, one installer can enclose the entire structure at once.

When installing integrated components, the support system that holds up the system is crucial to the long-lasting appearance. Utilizing IMPs means fewer structure supports are needed. The panels can span long distances while maintaining and increasing building enclosure durability due to the multilayer design. This saves costs on materials and simplifies building engineering.

Further, integrated systems can be a warranted system for the installer. Weather testing can be done on the system as a whole – IMPs and integrated components – and deliver a wall system that performs optimally with similar joinery. This translates to long-term confidence in system performance for all stakeholders.

Case in Point: Loma Linda University Medical Center  

Loma Linda University Medical Center in Murrieta, California, is among the top 15 percent of medical schools. When designing a new facility, it was imperative to reflect this excellence and deliver a first-class healthcare center.

One goal of the hospital’s renovation and expansion was to enhance the teaching program. The building’s height and color reflect its standing in the community and its healing mission. Designers planned for windows that would flood the buildings with bright, natural light off the vibrant, white facade to create a positive and healing environment for patients and visitors.

Integrated IMP and window systems helped the project team to create a dramatic aesthetic without sacrificing performance. The high-performing insulated metal panels integrated with windows to eliminate the potential for error in coordination of systems and thermal breaks. In addition, installing the entire building enclosure as one system allowed the project team to keep on track for the two-year construction timeline. 

The Road to Full Integration 

While the integrated component is not new to the industry, the demand for an energy-efficient and time-efficient system for the building envelope remains high. From schools to office buildings, research and development facilities to healthcare centers, design teams are readily embracing the benefits of integrated components. When they do, they provide value to everyone in the chain – the contractor managing the job, the installers, the building owners, and eventual inhabitants of the structure.

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Design Freedoms of IMPs
Expert Analysis
Design Freedoms of IMPs
September 12, 2023 at 3:35 pm 0

Expert Analysis Writer: Brian Finnegan, District Sales Manager at CENTRIA

Preferred Performance, Appealing Aesthetics

How the Evolution of IMPs Can Bring a Design Vision to Life

When selecting materials for any building project, architects and designers have a vision in their mind’s eye of what the building will look like when it is completed. That means they are constantly searching for products that will help them achieve the desired impact. Among the questions they ask themselves: How will the façade help create a signature for the resulting structure, telegraphing its mission and purpose? How will the materials for the exterior walls take what is on paper or in a diagram and deliver it in real life?

Those same architects must factor in all the key criteria when it comes to performance: protection from the elements, durability over the long haul, and energy efficiency.

To make that vision a reality, designers and architects hand over the controls to contractors and installers, who face ever-increasing pressure to deliver on time and on budget. One of the key value propositions for these construction professionals is ease of installation, which drives efficiencies.

Insulated metal panels (IMPs) are engineered to deliver results on both fronts – aesthetics, and performance.

IMPs have evolved in how they are utilized for the façade. Years ago, they were often specified for a more rudimentary structure such as a rectangular storage facility. Today, they have helped to transform the faces of sports arenas, office buildings, healthcare facilities, schools, museums, and more. A product that was once offered in limited colors, profiles, and finishes can now be customized to meet the most specific designs. Panels can be fabricated thinner than any other exterior product to achieve any face, sharpness, or appearance while still achieving the performance advantages of other materials.

Taken together, this means that choosing IMPs for a project preserves the design freedom architects seek, and it also opens the door to a wide range of benefits for those charged with constructing the building. It is an all-in-one cladding solution for architectural, commercial, and industrial buildings.

Eliminate Complexity: The Single-Component Solution

Traditionally, if a building’s barrier fails, the air barrier is the first weakness to be detected. This is due to multiple product layers, which leave room for gaps, failing to achieve that continuous barrier to eliminate breaches. In a single component, IMPs provide thermal, air, water, and vapor protection. Offering a metal air barrier that is impervious to moisture and vapor creates the perfect barrier solution for commercial buildings.

Beyond protection from the air and the elements, today’s buildings must meet stringent energy performance codes. The façade – and the materials selected for that outer layer – are a critical component of this equation.  Insulated metal panels provide continuous insulation, and they do so in a thinner profile. The strength of metal panels combined with the panel’s structural foam core promise a durable building façade that is resistant to conditions in all climates and environments.

By using recyclable materials to manufacture panels, IMPs become 100% recyclable products, which can contribute to LEED credits for a project, something that is increasingly desirable. IMPs also come with finishes that are engineered for a reduced carbon footprint, maximum solar reflectance, and thermal resistance.  

An Eye on Design

With increased performance comes greater design flexibility. By providing the same look as thinner materials, IMPs allow architects to specify each color, finish, profile, and application that is best suited for each design. IMPs are available in vivid, fade-resistant color, with incredible durability and environmentally friendly cool technology.

Consider the case of the Monument Arena in Rapids City, South Dakota, a 250,000-square-foot facility for several local teams and for entertainment. It seats 12,500 spectators. The design team aimed to provide the community and surrounding region with a facility that was functional, visually appealing, and accessible. Specifiers for the project had additional conditions to meet. The arena was publicly funded, which meant the contractor had a guaranteed maximum price for The Monument and needed to ensure first-time quality for any materials selected. Contractors installed 25,000 square of IMP panels in colors that complemented the beautiful natural environment where the arena was located, ensuring that the facility would make a statement with its new look. 

Integration: Making it Seamless

Integration of materials and profiles is an important consideration when it comes to designing a building. IMPs provide benefits in this arena as well.

An IMP’s ability to integrate with doors, windows, louvers and more represents a unique advantage over other materials. IMPs can seamlessly merge glass curtainwalls, metal, masonry, or stone. For products with a more intricate design, IMPs can go in between different materials or behind those materials to carry out the designated design. A wide variety of colors, profiles, lengths, and widths can help bring any architect’s vision to life by allowing for multiple styles and looks to be integrated into different parts of a building.  

The façade of the U.S. Department of Veterans Affairs Phoenix Outpatient Clinic in Phoenix, AZ, offers the perfect example of IMPs that can deliver on aesthetics and the need for integration with other materials. The facility offers comprehensive care to veteran patients and is one of the largest VA facilities ever built. Designers of the facility had achieved great success by specifying IMPs for the facades of other such facilities and did the same for the new Phoenix clinic. This included ones that created flat, flush walls for the entryway. The panels seamlessly integrated with glass panels and served as a feature to welcome patients into the center.

Installation and Durability

Compared to a traditional rainscreen product, IMPs deliver significant benefits to time and cost savings on installation. Specifying an IMP replaces all other components for installing the building envelope. Depending on the location and climate, there are factors where efficient construction is hard to achieve thanks to conditions such as cold temperatures, high winds, and heavy rain. Compared to other materials, IMPs can be a quick fix. By requiring only one pass around the building, installing IMPs save on coordination of trades, reducing time that crews spend on a construction site. This can lead to lower costs.

When it comes to durability, IMPs deliver as well. Traditional single-skin panels with a thinner profile will begin to bow in extreme heat, creating a wavy or distorted look. However, with an IMP, the steel is adhered to a foam core to make the panel thicker. The stress from a fastener that often causes distortion of a panel is greatly reduced or even eliminated with an IMP. Concealed fasteners attach to the entire assembly rather than a single layer of steel.

The Smart Choice for Aesthetics and Performance

When building or renovating a space, architects and designers have a host of factors to consider for the materials of the façade. Does it create the desired look and feel that will set the building apart and give it curb appeal? Is the material durable and resistant to the elements and long-term wear and tear? Will it require constant maintenance to retain its look? And is it a product that will produce long-term benefits when it comes to energy efficiency and sustainability?

IMPs create the ideal formula for countless advantages to designers, architects, contractors, and installers – design freedom, verifiable credentials when it comes to performance, and easy-to-calculate savings on time and money on the job site.

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Top Ten Specifying IMPs for Extreme Weather Zones
Expert Analysis
Top Ten Specifying IMPs for Extreme Weather Zones
September 12, 2023 at 3:23 pm 0

Expert Analysis Writer: Steven Huck, District Sales Manager at CENTRIA

Why Choose an IMP in an Extreme Weather Zone?

When hurricanes, tornados, extreme temperatures, snow and ice, or salty ocean air have the potential to impact a structure, it is critical to design a building envelope system that will protect the occupants from the elements and deliver a comfortable environment. In selecting a building envelope system, designers and architects need to weigh a variety of considerations.

For extreme weather zones, IMPs are the leader in each category and deliver the optimal solution.

1. Swings in Temperatures

A single component system like an insulated metal panel works in all seasons and is not impacted by temperature shifts. While the rule of thumb remains to install the air and water barrier toward the warm side, that approach leaves the system wrong half of the year in areas with four seasons and with large temperature swings and extreme temperatures. A universal wall system utilizing IMPs allows for appropriate thermal protection all the time and places the weather-resistant barrier on the control side of the wall managing condensation.

2. Thermal performance

The industry standard for thermal performance remains the R value. The insulative properties of IMPs can be measured two ways: through the R value of the foam interior of the panel or through the U factor of the complete panel system. Building based on a system measurement is critical to ensure thermal performance that is design specific. The key data point to review is the U factor that accounts for the system as a whole, which provides a more valuable and accurate look at the performance. IMPs improve thermal performance by forming air, water, and vapor barriers in one single component to protect the building from the elements. Since the exterior and interior skins of the panels are adhered to the foam core and there is no metal conductance between layers, thermal performance is greatly improved.

3. Integration

Building envelope solutions have evolved to be more energy efficient, but continuous insulation's ambiguity in the code and transitions from opaque wall areas to fenestrations and other penetrations through the envelope present opportunities for improved performance. Thermal imaging shows cold bands at those transitions when IMPs are not used. Integrated components like windows, louvers and sunshades improve the system transitions for thermal, air, and moisture protection. In extreme weather zones, that added protection is critical to ensuring high-performing structures and comfort for occupants. By installing insulated products designed to integrate with other exterior cladding like glass curtain walls and windows, designers can be confident that performance and protection will endure as a system and not leak at the transition seams.  

4. Dew points

When dew points are constantly changing, condensation can accumulate and soak traditional building envelope materials and can cause structural components to get wet. When temperatures are constantly changing or outside temperatures are drastically different than the dew point, the building’s walls will deposit bulk water and cause damage to the materials. IMPs place the dew point at an internal point of the panel, so the moisture-phobic foam and galvanized steel skins do not allow moister to enter. That prevents vapor from entering and condensation on any of the wall or structural components.

5. Wind loads

When facing high wind loads, the IMP sandwich panel's torsion box effect ensures resistance to impact, and the skins do not separate from the foam. The ability to select from a wide range of steel gauges allows for additional load and impact capabilities. The thicker, factory-sealed, inspected panels are reliable and deliver a safer panel.

6. Testing requirements

When specifying, it is critical to include the most up-to-date testing and performance requirements. With the ever-changing energy, fire, and performance code requirements, it can be a challenge to select a reputable manufacturer that can keep up with the scope of cladding systems. Great manufactures can provide industry-leading design and functional performance beyond the code-compliance minimums. IMPs allow designs to come to life while providing environmentally effective and occupant-centered spaces.

7. Carbon footprint

Specifying products that have Environmental Product Declarations (EPDs) and Underwriters’ Laboratories (UL) product declarations is a must. This ensures your building envelope is made without red-listed chemicals and through a process that has a low carbon footprint. It  is also an important consideration to a building’s journey to completion. Halogen-free foams and climate-conscious methods that are prevalent in the manufacturing of IMPs create better products for longer lifespans and better environmental performance.

8. Gauge

When specifying an exterior cladding product, it is important to understand what the exterior has to contend with and pick the appropriate gauge, or thickness of the panel. IMPs can do gauges that range from 26-18 gauge on interiors and exteriors. In regions where extreme weather is a consideration, a good starting point is a 22-gauge panel to deliver a thicker and therefore stronger, more protective building envelope system to withstand the elements.

9. Installation

IMPs can be installed in a single pass around a building or one trip up a tower, saving coordination of trades, equipment costs and reduced time on site for crews. Installation of IMPs is also not subject to weather conditions. They can be installed in cold or hot weather and even during rain, because the moisture cannot be trapped in the system or absorbed by the foam.

10. Finish

In any weather zone, nearly any type of finish can be used on IMPs. In areas that are exposed to brackish water or salt air, it is best to select finishes that are more capable of resisting corrosive air. This may include stronger primers and clear coats. The facility and its function may also require material consideration. For example, at and around power plants, it is important to consider the PH levels of the processes occurring and upgrade interior finishes on panels to reduce potential corrosion. In extreme weather zones, considering the reflectivity of the panels is critical for safety as well as to ensure that sun reflections and glimmers will not disturb the surrounding environment or cause disruptions on roadways.

Insulated metal panels provide advanced air, thermal, and moisture protection performance, all in one single-component system. In extreme weather zones, the benefits of specifying an all-in-one building envelope system mean cost savings for installation, energy savings on building performance, and a building that endures the elements for the life of the building.

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